Optical Sorter – NEXT

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STATE-OF-THE-ART TECHNOLOGY.

We offer the SEA Next colour sorter series, a result of state-of-the-art technology where traditional advantages have been improved with most advanced technology, whilst maintaining simplicity of use.

Catalog - Optical Sorter
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WORKING PROCESS.

Input product is loaded into the in-feed hopper, it moves along the vibrating plate until it flows on to a sloping chute where it is individually checked and sorted by state-of-the-art cameras (CCD cameras for standard version and additional cameras for bichromatic, NIR and InGaAs versions) situated in the front and rear of the flow.

Depending on the signals received by the optical device, the sorter software controls the pneumatic device, which physically separates the unwanted products out of the conforming ones which naturally reach their discharging hopper. The rejected products are instead deviated by a jet of compressed air produced by the relevant ejector and discharged in the front side hopper.

MAIN FEATURES:

UP TO 7 CHUTES

  • To satisfy even the highest production capacities.

VERSATILITY CONFIGURATION

  • Multiple and resort sorting passes set up;
  • Flexible and user-friendly adjustment and programming.

RGB LED LIGHTING AND BACKGROUND

  • Multicolor RGB LED, developed exclusively for this machine together with one of the most important companies in the market, allow the most precise focusing of the light beam on the inspection point;
  • Long life and reliability (more than 100,000 and low heat dissipation).

UP TO 28 CAMERAS FOR ANY OPTICAL CONFIGURATION

  • Up to 4 cameras per channel for monochrome, bichrome, NIR, InGaAs, and dimensional control configurations; 2048 Pixel CCD cameras enable maximum optical resolution in the camera/inspection surface ratio (0,1 mm);
  • The optical system can guarantee extreme flexibility in the elaboration of the image, with adjustment of the sensitivity values by color/transparency and by dimension of the defect to be separated;
  • CCD cameras ensure a great signal-to-noise ratio.

ELECTRONIC HARDWARE

  • Hardware is included in the easily replaceable electronic boards, which utilize state-of-the-art SMD and FBGA technology;
  • Self-control function, such as self-diagnosis and self-calibration;
  • Back-up of the operating software via USB connection on the monitor.
  • The high speed of signal processing and communication with the expulsion system allow an excellent performance in the selection.

EXPULSION SYSTEM

  • State-of-the-art solenoid valves guarantee maximum precision and speed of expulsion, with highly concentrated tailings;
  • Solenoid valves, guaranteed for more than 2 billion operating cycles and easily repairable or replaceable;
  • Solenoid valves directly installed at the expulsion points.

NEW 15-INCH COLOUR TOUCHSCREEN

  • The loaded Windows XP graphical interface ensures easy connection to the company network and the remote assistance system.

MECHANICAL DRAWING

  • Pressurized and air-conditioned optical boxes with cooling system;
  • Airtight structure prevents dust and product loss;
  • Affordable and simple sample collection system;
  • Tilting optical boxes allow complete opening and facilitate cleaning and maintenance;
  • The sorters have standard sockets for connection to dust extraction systems; Additional suction points can be supplied as an option.

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